What We Do

We start with Sunbrella® performance fabrics and CloudDry™️ fast-drying reticulated foam.
We finish with a cushion that fits your spec exactly.
1

Cut

Every panel is measured and cut to your dimensions. Top, bottom, boxing, zipper flap, welt strip. Each piece is cut separately and consistently, order after order.
2

Sew

Our team stitches covers with reinforced seams at every stress point. We build in the details your clients expect: piping, tufting, decorative seams, hidden zippers, Velcro tie-downs, and non-slip bottoms.
3

Assemble

The foam insert goes in. The cushion ships finished, ready for your client or your showroom floor.
If your clients need a cushion that doesn’t exist in a catalog, you need a cut-and-sew partner.

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Industry-Leading Reticulated Foam

technology

Commonly known as fast-drying foam, reticulated foam is an open cell foam. Our CloudDry reticulated foam is created in a thermal reticulation chamber to make pores in the foam. The high heat burns away the holes in the foam, which leaves the interconnect strands, and creates the large pores. The openings help filter liquids to pass through allowing for quick drying capabilities.

Outdoor and marine furniture, and building exterior filtration are the primary uses for this type of foam. Some other areas of use for our reticulated foam are: packaging, gaskets, automobiles, farm equipment, sporting goods, medical tools, aircrafts, and much more.

Sunbrella Fabric Available on Every Order

We stock and work with Sunbrella fabric across our full cut-and-sew line. Sunbrella gives your clients the outdoor performance they expect: fade resistance, moisture resistance, mildew resistance, and a finished look that holds season after season.

Offering Sunbrella is a selling point. We make it easy to deliver on it.

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Discover CloudDry Today!

See how our industry-leading CloudDry reticulated foam, paired with top-quality cut & sew capabilities, can help you offer custom cushions with confidence, backed by a manufacturer that controls every step from raw material to finished product.

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Exceptional Performance.
Made in the USA.

Midwest Foam Corp™ manufactures all of our foam products at our factory in Milwaukee, WI. We create polyurethane flexible foams including reticulated and other conventional foams. The foam we create and deliver to you is tested to meet all safety standards and regulations.

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reticulated-foam-applications-hero-image

Functionality is key to our foam creation.

We make sure our products have the flexibility, mobility, and structure needed for your utilization.
We create versatile products which can be used in a variety of applications and industries, including:

Automobiles
Healthcare Products
Household Equipment
Sporting Goods
Aviation
Building Materials
Outdoor Furniture
Bedding & Mattresses
Marine Seating

Partner with Midwest Foam Corp to make your foam requirements a reality.

CertiPUR-US®

BUILDING BETTER PRODUCTS

All of our foam products meet CertiPUR-US® standards for content, emissions and durability, and are analyzed by independent, accredited testing laboratories.

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Reliable Foam for Any Application

Our reticulated and conventional foams can be used in a wide variety of applications and industries.
Contact us with your needs and we can discover the right foam for you.